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How this works. Efficiently making use of Cloud Services. Tell me more. The right Idea for your Problem. Yes, I want it. Show statistics. Our kits are designed to be a Total Support System for maintenance of your desired electrical system. Our tension measurement solutions help assess and ensure quality in mission critical applications. Application tooling is a critical factor in the overall performance of the wiring system components.
We are now processing all in stock items within 2 days. Want To Talk With Us? Our website offers detailed tooling information on our product pages. However, if you can't find what you are looking for, please review our FAQ page or contact us, we're happy to help! Yellow wire insulation is to gauge.
If your wire doesn't have colored insulation, check the packaging for its gauge. Part 2. Locate the hole designated for your wire's gauge in the crimping die. For example, if you're crimping a gauge red wire, select the hole designed for a range that covers this gauge range.
Pull the insulation away to expose the bare wire inside. Apply pressure to the crimper handles and pull the tool away from the wire to rip the insulation off. The exposed wire inside should be the same length as the metal connector barrel. Twist the exposed wire together to make it denser. Grip the end of the exposed wire with your thumb and forefinger. Now, twist it either to the left or right to make it more firm and compact. Part 3. Insert the wire into the connector until the insulation touches the barrel.
Carefully place the exposed portion of the wire into the connector. Continue to do so until the insulation makes contact with the barrel of the connector. Place the barrel of the connector into the appropriate crimper slot. Place the terminal in the horizontal position with its barrel side facing upward and the flat side facing downward.
Now, hold the tool perpendicular to the barrel. For tools with colored markings, match the insulation with the appropriate color on the crimper. If your crimping tool doesn't have colored markings, make sure the gauge markings on the side of the crimper match your wire's gauge. Squeeze the crimper over the barrel with considerable force. For manual crimpers, hold the tool perpendicular to the terminal and over the barrel—closer to the ring than the wire insulation.
Hold the crimper steady and squeeze the handles with a considerable amount of force. Don't worry about applying too much pressure—it's nearly impossible to "over crimp.
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